Clear explanations to help you manage workplace printing effectively

This section brings together practical guidance and clear information to help you understand how printing works in practice.

It is designed for situations where you want to learn, clarify, or explore a topic, rather than resolve a fault or download a specific document.

Understanding print costs and consumables

Print costs are often misunderstood, particularly when estimates are based on headline specifications rather than everyday use.

This guidance explains how print costs behave in practice, what affects consumable usage over time, and why real-world running costs can differ from published figures.

Throughout these guides, references to photocopiers relate to modern multi-function print devices used for shared printing, copying, and scanning.

In the printer and multi-function device (photocopier) market, running costs are often presented using tiered pricing models based on estimated toner coverage per page.

These are commonly described as “low colour / high colour” or “three-tier billing” structures. On paper, they can appear attractive, particularly when a large proportion of printing is assumed to fall into a low-coverage band.

In practice, estimates suggesting that a significant share of output will qualify as “low colour” are often optimistic. While this can reduce headline costs in a quotation, it does not always reflect how documents are actually produced day to day.

Because these pricing models typically apply over long agreement periods, differences between estimated and real-world usage may only become apparent over time.

It is also important to understand how coverage thresholds are applied. Low-colour classifications are usually defined by total toner coverage on the page, often in the range of 1–5%, rather than by the presence of a small amount of colour alone.

This means that pages containing minimal colour elements may still exceed low-coverage thresholds once overall layout, formatting, and content are taken into account.

Manufacturers publish toner yields based on standardised test methods, typically using 5% coverage of an A4 page in line with ISO/IEC testing standards.

These tests are consistent and repeatable, allowing like-for-like comparison between devices. However, they rely on a fixed test document that does not reflect the variety of documents produced in everyday workplace use.

Factors that influence real-world toner usage include:

  • Font type, size, and spacing
  • Page layout and margins
  • Use of graphics, shading, or images
  • The mix of document types printed over time

Rather than trying to calculate each variable in isolation, it is more useful to understand what different coverage percentages actually look like in practice.

When viewed visually, 1% coverage is very low.

Even simple documents often exceed this level without appearing “heavy” to the user. A basic email or short letter printed in black text can equate to around 3–4% coverage, depending on layout and formatting.

This helps explain why real-world toner usage frequently exceeds assumptions based on very low coverage estimates.

Below are thumbnails of various percentages of text (Arial 10pt) on an A4 page so you can see what they actually look like.

1%
2%
5%

Documents that appear to be black and white often contain small colour elements.

Common examples include:

  • Hyperlinks shown in blue
  • Logos or icons in headers or footers
  • Highlighted text or symbols

When any colour element is present, the device records the page as colour output. While the overall toner coverage may remain relatively low, colour toner is still used.

As a result, pages that look predominantly mono may still be treated as colour pages in reporting and billing systems.

Certain document types consistently use more toner than expected.

For example:

  • Spreadsheet gridlines increase toner usage
  • Shaded cells and headers increase coverage further
  • Repeated low-coverage pages can accumulate significant usage over time
No gridlines 3.96%
With Gridlines 8.09%
Inc Gridlines & Shading 8.45%

Image-heavy documents have a much greater impact: when the image below is printed on an A4 page total toner coverage is 20%.

These effects are common in real-world use but are rarely reflected in headline cost estimates or tiered pricing assumptions.

To calculate the percentages of toner used in the examples shown we used: APFill – Ink and Toner Coverage Calculator

For a complete overview of toner coverage, you can download the full guide as a PDF.

Download PDF

These guides are intended to help workplaces assess costs realistically and avoid unexpected surprises.

How printing works in practice

Beyond specifications and marketing claims, everyday printing is shaped by how equipment is actually used.

Workplace printing is shaped by habits and routines as much as by device specifications.

In practice, common patterns include:

  • Many short print runs rather than large batches
  • Mixed document types across the day (emails, invoices, PDFs, presentations)
  • Peaks at predictable times (start of day, deadlines, meetings)
  • Copying and scanning use that increases during busy periods

Shared devices often see:

  • A wide mix of users with different expectations
  • Inconsistent settings and accidental changes
  • Increased wear from frequent start-stop usage

Understanding these behaviours helps set realistic expectations about speed, reliability, and the type of device that fits best.

The right device is the one that supports your day-to-day work with minimal friction.

Efficiency is affected by practical factors such as:

  • Whether the device is shared or used by individuals
  • Location and accessibility in the workplace
  • Paper handling, finishing needs, and scanning frequency
  • How often users need secure printing or authentication

Cost is affected not just by consumables, but also by:

  • Downtime, delays, and workarounds when equipment is not suited to demand
  • Waste from misprints, incorrect settings, or repeat jobs
  • Maintenance needs and how quickly issues are resolved

A device that looks similar on paper can perform very differently depending on how it is used and where it is placed.

Changes to print equipment work best when they are based on how people actually print today, not how you expect them to print.

When reviewing or replacing equipment, it helps to consider:

  • How many people rely on the device day to day
  • The types of documents being printed and copied
  • Expected monthly volumes and peak usage
  • Whether the workflow depends on scanning, copying, or secure print
  • Space, noise, and placement considerations
  • Who manages settings, supplies, and basic upkeep

The aim is to reduce disruption and avoid unnecessary complexity. Rather than focusing on theoretical performance, the priority is making sure the setup works reliably in real working conditions.

Choosing and running print equipment

Choosing and managing print equipment involves more than selecting a device.

Print equipment performs best when it is selected based on how it will be used day to day, not on headline specifications or assumptions.

In practice, this means considering:

  • Who will use the device and how often
  • Whether usage is consistent or varies throughout the day
  • The balance between printing, copying, and scanning
  • How critical uptime is to daily operations

A device that is well matched to real usage tends to:

  • Feel faster and more reliable
  • Require less intervention
  • Deliver more consistent results over time

This approach helps avoid frustration caused by equipment that looks suitable on paper but struggles in everyday use.

More capability does not always lead to better outcomes.

Overspecified equipment can introduce:

  • Higher running costs without practical benefit
  • Additional settings that are rarely used but frequently misconfigured
  • Increased maintenance requirements
  • More complex user behaviour

In many workplaces, simpler setups:

  • Reduce errors and wasted output
  • Are easier for staff to use consistently
  • Lower the risk of unexpected issues

The goal is not to minimise capability, but to ensure that any features included are genuinely useful in the working environment.

Print environments are not static. Usage patterns change as teams grow, workflows evolve, or working practices shift.

Effective long-term management includes:

  • Reviewing usage periodically rather than reacting to problems
  • Adjusting equipment as needs change
  • Replacing devices when reliability or cost control declines
  • Ensuring support arrangements remain appropriate

Rather than treating print equipment as a one-off decision, this approach keeps printing reliable, predictable, and aligned with how the organisation actually operates.

Explainer videos and 'how to' documents

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Some topics are easier to understand visually.

This section includes general information videos and visual explainers covering common print-related topics, presented in a clear and accessible way.

Videos are provided to support understanding, not to replace written guidance.

Looking for help or downloads?

If you’re experiencing an issue with a device, you may want to visit Get Help for practical support.

If you’re looking for manuals, brochures, or specifications, these are available in Downloads.

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